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Thread: 540i cutting out

  1. #1
    Join Date
    Dec 2005
    Posts
    1

    Default 540i cutting out

    I have a 95 540i that 'cuts out' over 3000 RPM until the engine has been thoroughly warmed. It was even an issue when the weather was warm but now that winter has set in I need to drive for 15 minutes - well past the temperature guage registering normal - before the engine will rev past 3000. I believe I read somewhere that the engine management system will limit RPM's until the engine is warmed but this 'cut out' is on the verge of violent, it appears to be shutting down the ignition entirely until the RPM's drop below 3000. Since this usually occurs under moderate load it results in the whiplash effect! I had a crankshaft positioning sensor go out a few weeks ago and replaced it, but the bucking continues... Any suggestions on where I should look?

  2. #2
    Join Date
    Jul 2005
    Location
    NOR CAL
    Posts
    221

    Default

    I would try the plugs but it sounds a little more complex than that. I know that O2 sensors can act pretty weird until the engine is warm, my 525 would cut out until it was warm but was not violent but the o2 was just barely outa spec. start there and if you dont have any luck you may look at the MAF and see if it is in spec,

  3. #3
    Join Date
    Oct 2004
    Posts
    3,395

    Default

    You probably need to reseal the intake. Pull the plastic ("acoustic") engine cover off and have a look down under it. Inspect for wetness/oil residue. Run a can of carb cleaner around the intake and at the junctions of the oil return pipe and see if the idle smooths out.

    But, PCV plate + intake gaskets are known problems on the V8s. I did a 740 on Friday and an X5 was in earlier in the week for them.

    The car will eventually become undriveable, may throw codes and the like.

    Do a search, there's tons of info.

    best, whit
    Last edited by Kalevera; 12-18-2005 at 07:54 PM.

  4. #4
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,843

    Default

    do a reboot, then run the car. It should throw a code for you to read. Ill bet the plugs and boots are shot and swimming in oil in addition to possible bad coils. The intake leaks like Whit says are a common place but as far as I know they have more to do with low end/idle kind of engine codes.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  5. #5
    Join Date
    Jan 2004
    Location
    Boston & Attleboro MA
    Posts
    727

    Default

    You may have the problem I have and it's been looked at by 2 Indys and I've picked the brain of a stealer tech.... the best guess and a very uncommon problem, is that the Vibration Dampner/Reluctor Ring needs to be replaced.... supposedly... If you ever solve the problem let me know... I am planning on doing mine in the spring...

    Other possible solutions, Crank Sensor... but you'll get crank faults from a bad reluctor.... O2 sensor or O2 relay.... PCV plate....

    But I have done all those fixes and mine still has the problem...


    Quote Originally Posted by kcld
    I have a 95 540i that 'cuts out' over 3000 RPM until the engine has been thoroughly warmed. It was even an issue when the weather was warm but now that winter has set in I need to drive for 15 minutes - well past the temperature guage registering normal - before the engine will rev past 3000. I believe I read somewhere that the engine management system will limit RPM's until the engine is warmed but this 'cut out' is on the verge of violent, it appears to be shutting down the ignition entirely until the RPM's drop below 3000. Since this usually occurs under moderate load it results in the whiplash effect! I had a crankshaft positioning sensor go out a few weeks ago and replaced it, but the bucking continues... Any suggestions on where I should look?
    Current
    2008 M5 6 Spd
    2000 Z3 2.8 5 Spd MSport
    2012 X5 35d Sport
    1995 540i 6 Spd
    1992 535i 5 Spd

    Former
    1995 530iA
    1986 635CSI 5 Spd
    2011 X3 2.8 MSport

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