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Thread: Severed radiator bleeder screw

  1. #1
    Join Date
    Mar 2006
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    East Brunswick, New Jersey
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    Default Severed radiator bleeder screw

    The 525 over heated. I opened the hood. Coolant is leaking from the vent screw. The screw head is gone. The shank is left in the hole. Can I get a replacement bleeder screw?
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  2. #2
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    Mar 2006
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    811

    Default

    yes, you can.

    use a smaller screw driver, it only needs to be just snuged in a bit since it seals with an o-ring and not a gasket. Very common to see these overtightened.

    You can get the old piece out with a small screwdriver pushed into the groove in the threads.

  3. #3
    Join Date
    Dec 2003
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    Eastern Tennessee USi
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    heat the screwdriver and make a slot first.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  4. #4
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    East Brunswick, New Jersey
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    Default

    I drilled two tiny holes so my needle nose pliers can grab on to the plastic shank and removed it. The new plug will take a few days to come. Is there an o-ring in there? I didn't see one. After topping up coolant, I drove around. But the shank doesn't seal well. Steam is coming out of the hole when the system gets hot and becomes pressurized.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  5. #5
    Join Date
    Jan 2004
    Location
    Thunder Bay, Ontario
    Posts
    2,538

    Default

    Are you driving it with just the threaded portion in the hole? There IS an O-ring and if its missing, you won't get a seal.

    I have made bleed screw in the past with a fine pitch metric bolt. ake a dremmel or hacksaw and create the angled slot in the bolt as per the stck plastic bit. Use an O-ring and you're off to the races. Just don'tovertighten or you're looking at a new expanson tank

    Good luck and no more overheating,

    Dave M

    10/90 Build 525im, 630,000+km, Eibach/Sachs, Engine Rebuild
    *RIP Oskar the DOG *

  6. #6
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
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    Default

    Yes I was, or rather my son was, driving with the shank in the hole. I figured I had two tiny holes on the shank I can remove and install it so it will tide me over until the vent screw on order comes in the mail. I need to find an appropriately sized o-ring to put in there to seal.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  7. #7
    Join Date
    Mar 2006
    Posts
    811

    Default

    The o-ring goes under the screw cap, since the cap is broken off, you can't install the o-ring. the new part will come with a new o-ring.

    Park the car unless you enjoy removeing cylinder heads, its not safe to drive. or follow the above instructions on making a new bolt to hold you over. remember, only tighten it enough to compress the o-ring a little bit, if you crush the o-ring, it will split and get spit out. The new part can be tightened with thumb and 2 fingers on the tip of the screwdriver handle, any tighter and its too tight.

  8. #8
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
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    879

    Default

    The shank is slotted for venting, obviously. But I think the bottom of the shank maybe big enough to fit a small o-ring to go over the hole on top of the expansion tank to seal, maybe not. I'll give it try before the new screw comes in the mail.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  9. #9
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default

    I tried removing the bleeder screw shank again. Guess I tightened it too much it wouldn't come out with my needle nose pliers. I have to find some other way to get the shank out.

    My question now is I will be travelling out of town this weekend. I'd like to get it fixed before I leave. I am concerned the parts on order may not come in time. I don't want to leave the car in the driveway immobilsed no one can drive it during this period. Is the dealer the only option for this tiny parts for immediate purchase?
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

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