I know this is a reoccurring subject and there are hundreds of posts about this subject. After reading most of them it just seems that everyone’s case is slightly different. This “TRANS PROGRAM” error seems to show up for all sorts of reasons. Below is my scenario with my 1992 525i that is a US version.
Car: 1992 525i with 180K miles with auto transmission and I6 engine
Situation:
While driving in the S3 mode the car will periodically (does not happen all of the time nor is it instant when I shift into the S3 mode) shifts with the common bang and TRANS PROGRAM error and then locks into 3rd gear limp mode until I turn the car off for a few minutes. So far it has only happened when the car is warmed up. After restarting the car and the computer system resets itself it shifts fine until it happens again. It usually happens when the car attempts to shift from first gear into second gear. Just to mention, it has also happened when I was cruising along and it went to up shift into 3rd gear from 2nd. Up until now it has not happened while I am driving in the ED mode. But, occasionally while driving in the ED mode with the car warmed up my shifts form first gear to second gear seem to slip or flare during the shift. This tends to happen when it is really hot outside. But, the car is not overheating.
I just changed my transmission fluid and the filter.
I have read a few articles and forums about TRANS PROGRAM errors. Those articles have mentioned to check or replace:
1) battery
2) transmission speed sensor (Pulse generator)
3) DME Relay
4) Fuel Pump
5) Fuel Filter
Has anyone else had this problem or similar and fixed it successfully? What worked and what did not?
Where is the pulse generator located for this car?
Any other suggestions please? Thank you.