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Thread: E34 540 Alternator replacement

  1. #1
    Join Date
    Feb 2006
    Location
    Surrey, UK
    Posts
    28

    Default E34 540 Alternator replacement

    Anyone know of any guides for replacing this? It looks like quite a job!

    Ta

  2. #2
    Join Date
    Mar 2006
    Location
    USA
    Posts
    1,839

    Default

    remove engine.
    replace alternator
    reinstall engine.

    :/
    Alusil, Dinan DME | ITG Air Filter | Eibach/Bilstein HD | 26/20 Swaybars | Iridium plugs | Depo/ProLumen HID | Optima batt. | no AC | Stoptech brake lines, Frozen rotors, brass bushings, Superblue

  3. #3
    Join Date
    Feb 2006
    Location
    Surrey, UK
    Posts
    28

    Default What a stupid place to put it!

    That would probably be a better option right now!

    Thought i'd make a start on getting the alternator out today. Was going well, rad shroud removed ok, air filter housing - no probs, rad popped out - all ok. Fan removed without fuss, removed the top rad hose to ease access.
    Slacked off belt tensioners, removed belt, so far so good.
    Undo 3 alternator bolts and 2 PS resovoir nuts. All above take less than an hour.
    Now I spend 5 hours trying to get the d4mn PS resovoir out as the alternator won't clear the engine without it being removed!
    What makes matters worse is that there is one nut holding the lower hoses to the body of the resovoir which is almost impossible to get a good hold on, and its fitted to the rear, under the left hand cylinder head .

    Add to this the ASC and ABS units/piping hampering access from above, and the PS pump & under chassis from below. WTH were they thinking when they penned this engine?!

    The worst thing of all is that i'm using my other 540 as a doner so i've got to do it all AGAIN!

  4. #4
    Join Date
    May 2006
    Location
    NH
    Posts
    2,062

    Default

    I just broight it in to a BMW shop.It was a hair over $600.00 installed.
    1995 540i Manual build 1/95

  5. #5
    Join Date
    Mar 2006
    Location
    USA
    Posts
    1,839

    Default

    they were thinking, "we are gonna make a killing on out of warranty service muhahahah"
    Alusil, Dinan DME | ITG Air Filter | Eibach/Bilstein HD | 26/20 Swaybars | Iridium plugs | Depo/ProLumen HID | Optima batt. | no AC | Stoptech brake lines, Frozen rotors, brass bushings, Superblue

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