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Thread: Replaced fuel filter, found fuel leak

  1. #1
    Join Date
    Jan 2004
    Location
    NC
    Posts
    755

    Default Replaced fuel filter, found fuel leak

    Sunday, prior to the Stuporbowl, I decided to change the fuel filter on the 525. I backed the car out of the garage a bit to let the gas drip onto the driveway, not into my garage. Jacked up the right rear, put a stand under it, got my little socket set, and my new creeper, and set to work. Started to remove the 10mm filter-holding bolt, and started smelling gas. I noticed that the line exiting the filter was wet where the rubber met the hardline. Who knows for how long...

    I tightened it up and the leak subsided. It must have been leaking there for a while if it only took a little nudge with the car off for it to leak that much. Installed the new filter and buttoned it all up. It's been about 25k since I replaced it last. I love how easy it is to replace filters on these cars. Also did the microfilter the same day, took about 10 minutes this time.
    Bill B.
    95 525i


  2. #2
    Join Date
    Feb 2004
    Location
    Connecticut
    Posts
    446

    Default

    It's even easier when you can stand under the car! I'll be changing the Microfilter in our 95 525iT this weekend. Haven't done one before; any tips or just follow the Bentley manual?
    90 535im
    02 R1100S, 87 R100S
    76 R90/S,73 R75/5
    Alfa Romeos- 65 Giulia Spider Veloce
    & 66 Duetto 1600 Spider

  3. #3
    Join Date
    Oct 2005
    Posts
    518

    Default

    I would consider replacing the rubber lines around the filter. Mine started leaking after I change my filter. They simply became too hard and would not seal on the new filter. Just my $.02

  4. #4
    Join Date
    Jan 2004
    Location
    NC
    Posts
    755

    Default Very straightforward. If you don't want to drip gas, you can remove the FP relay...

    Quote Originally Posted by John B.
    It's even easier when you can stand under the car! I'll be changing the Microfilter in our 95 525iT this weekend. Haven't done one before; any tips or just follow the Bentley manual?
    ...or clamp the lines before and after. As it was for me, I just let 'em drip. 10mm socket, and I believe 6mm socket for the hose clamps.
    Bill B.
    95 525i


  5. #5
    Join Date
    Jan 2004
    Location
    NC
    Posts
    755

    Default Yeah, you've got five more years on your rubber lines too



    Quote Originally Posted by Rus
    I would consider replacing the rubber lines around the filter. Mine started leaking after I change my filter. They simply became too hard and would not seal on the new filter. Just my $.02
    Bill B.
    95 525i


  6. #6
    Join Date
    Sep 2006
    Location
    Vancouver, WA Area
    Posts
    51

    Default

    I'm getting ready to change mine this week and was thinking of replacing the lines as well since i'll be under the car anyway. Any idea what size and how much length I need before I crawl under there?

  7. #7
    Join Date
    Jul 2006
    Location
    Twin Cities, Minnesota
    Posts
    71

    Default

    Having burnt a car up due to a leaking rubber hose, I would politely suggest changing out the hose. Especially if it is as accessible as you say.

    Cheers,

    Fin

  8. #8
    Join Date
    Oct 2006
    Location
    NEPA
    Posts
    936

    Default

    id recomend new hose clamps too. the ones on my 540 were POS.

  9. #9
    Join Date
    Feb 2004
    Location
    Connecticut
    Posts
    446

    Default

    Quote Originally Posted by billb
    ...or clamp the lines before and after. As it was for me, I just let 'em drip. 10mm socket, and I believe 6mm socket for the hose clamps.

    Bill - I was asking about changing the Microfilter not the fuel filter.
    90 535im
    02 R1100S, 87 R100S
    76 R90/S,73 R75/5
    Alfa Romeos- 65 Giulia Spider Veloce
    & 66 Duetto 1600 Spider

  10. #10
    Join Date
    Oct 2005
    Posts
    518

    Default

    Quote Originally Posted by madjeff
    I'm getting ready to change mine this week and was thinking of replacing the lines as well since i'll be under the car anyway. Any idea what size and how much length I need before I crawl under there?
    The hose size is 8mm or 5/16". It took me 9 feet of hose to replace every piece of hose from the pickup in the tank to the FPR in the engine bay. Make sure you get FI fuel hose and not regular carb hose (rated up to 30 psi I believe). Also, purchase FI fuel hose clamps as they will not crush the hose as much as the regular screw clamps will. Hope this helps.

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