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Thread: Thrust arm removal...alternative procedure?

  1. #1
    Join Date
    Aug 2004
    Location
    San Diego
    Posts
    39

    Default Thrust arm removal...alternative procedure?

    Please forgive a potentially dumb question, but...
    Since it sounds like it can be very difficult to remove the thrust arm ball joint shafts from the plates to which it attaches (the forward end), requiring a puller, etc., etc., could they be more easily and quickly separated by:
    1. Lifting car with wheels still on
    2. Removing the nuts
    3. Placing a jack under each arm
    4. Slowly lowering the car, placing its weight onto each arm and jack, until the ball joint shaft comes loose from the plate? (assuming something was tied around the arm to prevent it from slapping up against other parts when it pops off)?

    Feasible? Does anyone do it this way? Just checking. Thanks

  2. #2
    Join Date
    Jan 2004
    Location
    West Palm Beach, South Florida
    Posts
    1,011

    Default

    Nope. I actually tried using a jact to support the pin of the ball joint (I think this is what you mean) as it extends past the plate which it mounts to and lowering the car. Held the weight of the car just fine.

    Look up on the board for BillR's method on removing the plate and hammering it out.
    93 525i / 01 330Ci / 98 Camry / 91 Volvo 240 / 99 Jeep GC

  3. #3
    Join Date
    Dec 2006
    Location
    Long Island
    Posts
    319

    Default BFH + Heat

    You need a lot of force applied in a brief instant to break it loose as it is a tapered (interference) fit. If not reusing the arm and ball joint the pickle fork/prybar method works but almost always rips up the rubber boot.

    I back the nut off until it is flush with the end of the pin. Tap in the pickle fork to apply constant pressure. Heat the steering knuckle with a propane torch, expanding the metal, then give it a sharp rap with a 5lb mini-sledgehammer. Then have a St. Pauli while the parts cool off.

    oh and wear safety glasses.

  4. #4
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,843

    Default

    this works very well indeed!
    Quote Originally Posted by RallyD
    You need a lot of force applied in a brief instant to break it loose as it is a tapered (interference) fit. If not reusing the arm and ball joint the pickle fork/prybar method works but almost always rips up the rubber boot.

    I back the nut off until it is flush with the end of the pin. Tap in the pickle fork to apply constant pressure. Heat the steering knuckle with a propane torch, expanding the metal, then give it a sharp rap with a 5lb mini-sledgehammer. Then have a St. Pauli while the parts cool off.

    oh and wear safety glasses.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  5. #5
    Join Date
    Apr 2006
    Location
    Chicago, Il. U.S.A.
    Posts
    4,243

    Default

    There is a chance this will work if you give the knuckle a HARD hit with a fair size hammer. The shock will break the interference fit allowing the tapered stud to pull out if it's under load. Perhaps the weight of the car is enough.
    This does sound a bit dangerous .
    "The gas pedal wouldn't go to the floor if it weren't meant to be there"

  6. #6
    Join Date
    Mar 2004
    Posts
    157

    Default

    Mine popped out by hand so don't be afraid that it's going to be impossible or something. They were designed to come apart and they will. I don't like your suggested procedure, I'd only do it with car firmly on stands and following your service manual.
    Last edited by kick7ca; 05-07-2007 at 08:02 AM.

  7. #7
    Join Date
    Apr 2005
    Location
    West of Cinci, OH
    Posts
    98

    Default

    Seemed to work best to remove the plate and arm from the car and sit the plate on top of some open vise jaws. One quick rap on the ball joint stud with a 3-lb sledge and the joint pops right apart. The whole proceedure isn't too bad with a good impact wrench and a lift, but it can be done on the ground with hand tools just as well (just takes a bit longer).

    I've had success on other cars hitting both sides of the area where the ball joint stud goes through whilst applying pressure on the joint to separate it, however there's just no room on the E34 to swing a hammer or get behind it (both hammers need to hit simultaneously for that to work).

  8. #8
    Join Date
    Mar 2004
    Posts
    157

    Default

    Quote Originally Posted by kick7ca
    Mine popped out by hand so don't be afraid that it's going to be impossible or something. They were designed to come apart and they will. I don't like your suggested procedure, I'd only do it with car firmly on stands and following your service manual.
    Oops my bad I just remembered it popped out easily with a ball joint puller I rented from the local autoparts store. With the puller it was 3 turns of a socket and presto. A non issue with the right tool.

  9. #9
    Join Date
    May 2004
    Location
    Maryland
    Posts
    1,027

    Default

    sounds dangerous.. i did it with hand tools in my driveway and had no problem
    1994 540ia|Oxford Green Metallic|Lemforder|KYB in H&R|18" OE Staggered M-Parallel with Pirelli P-Zero

  10. #10
    Join Date
    Oct 2004
    Location
    Honolulu
    Posts
    3,105

    Default Don't Remove The Nuts

    loosen them up, and leave them on so the arm doesn't go flying around once it breaks loose.

    I rather buy the right tool and avoid getting hurt, wasting time or busting up surrounding parts.

    spend $80 buck for a front service set from Eastwood.


    Vee ave vays of dealing vid your kind...........

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